To maximize punching productivity in conjunction with laser cutting, the C1 features the new 45-station MPT Multi-Purpose Turret.
The servo drive not only offers punching speeds of up to 370 hpm on 1” centers, but is also more efficient than hydraulic punch drives, requiring no pump or chiller. The punching portion of the C1 is based upon the highly successful AC-series of 22-ton servo drive turret punch presses. The resonator is located on a frame designed to reduce floor space requirements and to provide isolation from punching vibration. A cartridge-type lens assures simple and fast lens changes when required. The laser head moves in the Y-axis via a direct drive servo mechanism for maximum speed and accuracy, and is isolated from punching vibration to help maintain beam integrity and cut quality. The laser portion of the C1 features the Amada/Fanuc AF2000i-B LU2.5 resonator with 2.5 kilowatts of cutting power. In addition, the C1 reflects Prototek’s ongoing commitment to purchase machines that are friendly to the environment through reduced energy and petroleum product consumption. The goal of the C1 is to provide Prototek the ability to work with materials up to 1/4” thick with seamless process integration of laser and punching operations, to increase productivity while reducing costs. According to Amada America, the C1 has been engineered from the ground-up based upon extensive feedback received from a wide range of worldwide customers, like Prototek Manufacturing. Visitors to the Prototek Manufacturing have a unique opportunity to preview Prototeks latest combination laser / turret punch press, the model LC2012C1-NT, also known simply as the “C1”. Prototek’s New C1 Combination Laser / Turret Punch Press Offers Many Enhanced Processing Capabilities Prototek New C1 Combination Laser / Turret Punch Press This allows for all managers to be on the same page, and in a team fashion, strategically place employees on jobs and departments as they see fit to maintain their rapid prototype and production lead times. Production meetings are held early every day, covering all jobs coming in, jobs to be programmed, jobs being worked on on, and jobs that have to ship. The same can also be said about their nine large hardware racking systems, carrying about one thousand types of hardware at any given time! With six large rack systems, they almost always have the required material in stock. Prototek’s stock of sheet metal is key in producing quality parts in a limited time frame. They can also plate prototype and production parts with RoHS chromate, anodize, and iridite, and silkscreen in any color and any size. Prototek is now able to carry many colors and textures of paint and powder coat, eliminating the need to send sheet metal and machined metal parts out to multiple vendors. These new additions allow Prototek to save the customer days of production time, lowering average lead times by 20%! Prototek has incorporated painting, plating, powder coating, and silk screening to their list of capabilities, as well as maintaining a large stock of material, PEM hardware, and assembly hardware. Prototek continues to decrease lead times, making them the fastest rapid manufacturing and prototype sheet metal and machine shop plant in the country, and possibly the US. Prototek Manufacturing decreases lead times by another 20%! With these 2 machines Prototek Manufacturing feels we can service just about any customer that calls on us. It features a 2.000” thru the spindle, a 12 station turret and turning speeds up to 5000 RPM. With this machine we can turn your parts up to 13.500” diameter and 15.000” in length. This control lets us program the machine of the fly using its conversational program package. We also have a Hitachi Seiki hitec-turn 20SIII, this machine is designed for quick turn parts it has a Yasnak multi L control.
In this machine we can turn up to 7.900” in diameter and up to 18.50” in length.
We have a Mori Seiki SL-15 to handle long running jobs it features a 1 5/8” thru spindle, a 12 station turret, with speeds up to 6000 RPM and a Yasnak LX3 control. Prototek Manufacturing presently has 2 turning centers, in which we can handle all of your turning needs. Call us if you have any questions on our capabilities. We can offer as little as a week lead time, several weeks faster than the indurstry standard. Our newly developed precision machining company, advanced rapid machining also known as ARM – has 6 NEW CNC machining centers, 4 CNC lathes and 6 (3 axis) knee mills allowing us to keep tighter tolerances and handle larger and longer parts than normal.
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